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Batch Preparation Area:
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Ensure correct and exact powder mix are prepared for the milk solution.
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Ensure correct Fit For Reprocess materials (if any) are prepared for incorporation based on Reprocess Guide.
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Prepare milk solution and FFR (if any) in separate kettles, pasteurize based on desired time & temperature.
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Pumps AMF and/or Vegetable Oil into the emulsion tank/batching tank.
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Acitivates the transfer of pasterized milk solution to the batching tank through the control panel.
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Prepare the emulsion and add other ingredients.
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Record materials traceability to batch prepared.
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Cools down the emulsion according to the required temperature.
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Provide sample of the emulsion per batch to In-process QA, once go signal is given QA forward the emulsion based on
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temperature requirement in SPPS and in coordination with the chiller and filler Machine Operator.
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Computes for moisture adjustment when necessary.
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Monitor and record Critical Control Point (HACCP-CCP) in the process ( pasteurization and filter change ).
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During Close-up, coordinate with Immediate Superior and Sanitation Provider on the required CIP schedule.
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During Close-up, coordinates with chilling Machine Operator on by-pass sequence of the last batch/mix in the schedule.
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During Close-up, connects the proper CIP pipeline.
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During Close-up, conducts CIP / COP based on procedure and standards.
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Coordinates with the chilling Machine Operator, Technicians and/or Immediate Superior if there is any irregularity.
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Monitor and record all the required information and parameters on the logsheet.
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Submits operation logsheet for the day's production to immediate superior.
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Chilling Area:
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Chiller set-up, coordinate Production Schedule from authorized personnel, Immediate Superior or Production Planner.
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Chiller set-up, ensure CIP is complete.
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Chiller set-up, inspect balance tank, filters, aeration line, booster & high pressure pumps, chiller, valves, pipings and
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connections according to standard procedure and schedule.
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Chiller set-up, check power, utility and ammonia supply of the chiller.
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Set chilling parameters based on SPPS to achieved desired product texture and speed.
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Performs necessary adjustment when needed to achieve desired product texture and speed.
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Coordinate with Batching Operator on CIP / sanitizing/ draining of sanitizers at drain points.
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Conforms to SPPS, GMP and Food Safety standards in each step of the process.
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Coordinates with the Technicians and/or Immediate Superior if there is any irregularity.
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Monitor and record all the required information and parameters on the logsheet.
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Submits operation logsheet for the day's production to immediate superior.
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Filling Area:
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During set-up, ensure CIP is complete.
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During set-up, inspect filling machine according to standard procedure and schedule.
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During set-up, coordinate with technicians on any observed major abnormality.
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During set-up, prepare materials and other accessories needed by the line.
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Coordinate with Batching Operator availability of margarine emulsion.
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Coordinate with chilling Machine Operator for the start-up of chiller.
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Run process according to operating and manning standards of the Plant.
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Troubleshoot, monitor and record process parameters and observations.
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Operation of coders, casepacker, metal detectors, carton sealers and other filler accessories.
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Perform basic machine troubleshooting activities and assist technician on preventive maintenance
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Ensure correct product and shipping carton codes.
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During CIP/close-down, coordinate CIP schedule from authorized personnel.
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During CIP/close-down, perform orderly safekeeping of production-related materials.
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During CIP/close-down, perform CIP/ COP/ close down activities according to approved standard procedures.
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During CIP/close-down, fills up necessary checklist/logsheet.
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Coordinates with the Technicians and/or Immediate Superior if there is any irregularity.
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Monitor and record all the required information and parameters on the logsheet.
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Submits operation logsheet for the day's production to immediate superior.
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Operation of Auxilliary equipment to include, metal Detactor, X-Ray, weighing Scale, Taping machine & Others @ a Basic level
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